Communication & integration with the UMG 800
The challenge
A major producer in the industry faced the challenge of integrating their complex machinery and energy management systems into a reliable network. Stable and secure data transmission was imperative with numerous devices and energy measurement points in order to ensure that production could take place without interruptions.
Solution
Using the UMG 800 with Dual Ethernet connectivity and the daisy chain feature meant the company was able to securely and efficiently connect several machines and monitoring units. The Dual Ethernet function ensures redundancy: If the connection is interrupted then the system automatically switches to a back-up connection without production being affected. Furthermore, the daisy chain function enables for flexible expansion of infrastructure so new machinery can be seamlessly integrated into the network.
Thanks to stable, secure network integration, operations can be maintained without downtime. Realtime data transmission optimizes energy management and increases production efficiency in general.
Dual Ethernet
Both Ethernet connections can be used in switched mode or as a daisy chain. They enable seamless integration into existing networks and also allow for connection of several devices for data transmission in real time.
Web server
The UMG 800 comes with an integrated web server, making it possible to remotely manage and monitor energy consumption data. Both configuration and initial commissioning can be easily carried out via the web server. No additional software required.
Modbus TCP/IP
The UMG 800 can be used as a gateway for up to 31 Modbus RTU slaves. This simplifies integration and monitoring of many devices within a network.
The Modbus white listing increases operational safety as well as safeguarding data integrity. This function makes it possible to monitor data traffic and only ensure that approved devices and communication requests are granted access whilst potentially hazardous or unauthorized accesses are blocked.
Further highlights for the manufacturing industry
Large memory
The large 4 GB memory allows for comprehensive data acquisition that is required for in-depth analyses and long-term optimization of energy consumption. Furthermore, the data is secure even if communications are interrupted.
Virtual measurement groups
Create and combine measurement values for 3- and 4-phase applications efficiently and in virtual terms – without additional hardware. The use of virtual parameters means you can reduce hardware costs considerably by reducing the number of required physical devices whilst also ensuring maximum efficiency in your processes.
